Bespoke Solutions

Excellent Customer Service - Consistent 5-Star Client Feedback

Manufacturing

Quality Controlled - 30% Faster Lead Times

Aluminium Fabrications

Over 100 Projects Successfully Completed to date - ISO 9606 Certified

Innovative Sheet Metal Fabrication & Manufacturing

Redefining Precision and Quality in Every Fabrication

At LeanFabs, we specialize in delivering custom sheet metal solutions and manufacturing services engineered for excellence. Whether you’re looking for high-quality components or complete assemblies, our team is dedicated to providing precision, durability, and innovation in every project. With advanced technology and a commitment to craftsmanship, we transform your ideas into reality, ensuring that each product meets the highest industry standards.

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Key Highlights:

  • Custom Solutions:

    Tailored to meet the specific needs of your project.

  • Precision Engineering:

    Leveraging advanced techniques for flawless execution.

  • Quality Manufacturing:

    Rigorous processes to ensure superior performance and reliability.

 

Understanding Sheet Metal Fabrication

A Step-by-Step Guide to Sheet Metal Fabrication

Sheet metal fabrication involves turning flat sheets of metal into finished products or parts. It’s a precise process that requires technical skills, advanced machinery, and careful planning. Here, we’ll explain the key steps involved in sheet metal fabrication.

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Detailed Process Section

Design and Engineering

The process starts with detailed design and engineering. Using advanced computer-aided design (CAD) software, engineers create precise models and plans. These designs guide the entire fabrication process, ensuring everything meets the required specifications.

  • CAD Modelling: Creating digital models of the parts
  • Prototyping: Developing prototypes to test and refine designs
  • Client Collaboration: Working closely with clients to perfect designs

Material Selection

Choosing the right material is crucial for the success of the project. Metals like steel, aluminium, copper, and brass are selected based on their properties and the project’s needs.

  • Material Properties: Understanding the strengths and flexibility of different metals
  • Reliable Sourcing: Getting high-quality metals from trusted suppliers

Cutting and Forming

Once the design is finalized and the materials are selected, the metal sheets are cut and shaped into the required forms. This involves several precise techniques.

  • Laser Cutting: Using high-powered lasers for precise cuts
  • CNC Punching: Using computer-controlled machines to punch holes and create patterns
  • Bending and Forming: Shaping the metal sheets into the desired forms

Welding and Assembly

After cutting and forming, the pieces are welded and assembled. Skilled welders use different techniques to join the metal parts, ensuring strong and durable connections.

  • Welding Techniques: Including MIG, TIG, and spot welding
  • Assembly: Putting all the fabricated parts together to form the final product

Finishing and Quality Control

The final stages of fabrication include finishing and thorough quality control. Finishing processes improve the appearance and protect the metal from corrosion.

  • Surface Treatments: Such as painting, powder coating, and anodizing
  • Quality Control: Conducting detailed inspections to ensure everything meets the specifications
  • Final Adjustments: Making necessary tweaks to ensure a perfect fit and finish

How Lean Manufacturing Improves Sheet Metal Fabrication

Reducing Lead Time, Improving Quality, and Cutting Costs

Lean manufacturing is a method that focuses on reducing waste and increasing efficiency. In sheet metal fabrication, this leads to shorter lead times, better quality, and lower costs.

Lead Time Reduction

Lean manufacturing streamlines production by cutting out unnecessary steps, improving workflow, and using just-in-time (JIT) techniques. This reduces delays and ensures faster delivery.

Quality Improvement

By standardizing work procedures and focusing on continuous improvement, lean manufacturing ensures consistent quality in every product. Techniques like error-proofing help reduce mistakes, leading to higher quality and fewer defects.

Cost Reduction

Lean manufacturing focuses on eliminating waste, which includes things like excess inventory and unnecessary processes. This helps lower production costs, allowing us to offer high-quality fabrication services at competitive prices.

Our Services

Bespoke Fabrications

Discover the art and science of custom fabrication, where your vision becomes reality through precision engineering.

Manufacturing

Explore how advanced manufacturing can turn your ideas into high-quality products with unmatched precision.

Aluminium Fabrications

Discover how aluminium fabrication can transform your projects with unmatched durability and flexibility.

Metal Forming

Mastering the art of metal forming to deliver high-quality, precise components for every application.

Specialist Welding

Delivering high-quality, durable welds that meet the most demanding standards.

Turntable Welding

Enhance your production process with precise, automated turntable welding solutions.